Product Development

Smart product development starts with expert insight. We provide design optimisation, prototyping and production support to ensure efficient manufacturing and performance. From concept to completion, our precision engineering and cost-effective solutions streamline every stage of the process.

Our team is here to support and guide you through selecting the most suitable materials, thicknesses and manufacturing processes to meet your needs. Whether choosing between aluminium, steel or other sheet metals, we provide tailored recommendations that improve functionality, efficiency and manufacturability while keeping costs in check.

By collaborating with our team early in the development process, potential issues can be identified and resolved before production begins. This proactive approach helps to prevent costly mistakes and ensures that your product is ready for seamless manufacturing.

Each project has its unique requirements and we take into account factors such as durability, weight, cost-effectiveness and intended application to find the optimal balance between functionality and practicality. Having worked with various industries, we leverage our expertise in advanced fabrication techniques like laser cutting, press braking and welding to recommend the most efficient processes for your design. From concept to large-scale production, our collaborative approach ensures a seamless transition through every stage, maximising efficiency while meeting your specific goals.

With CEL Sheetmetal, you gain a trusted partner who simplifies complex decisions and ensures every aspect of your sheet metal project is tailored for success. Let us help you turn your ideas into reality with confidence and expertise.

Specification

Material Capabilities

‍Accommodating 0.5mm to 30mm, depending on the manufacturing process, from laser cutting and punching to bending and welding.

Fold Sizes

Bending and Forming:

Material Thickness: 0.5mm to 12mm

Welding:

Material Thickness: 0.7mm to 30mm (varies by welding type and material)

Punching:

TRUMPF 2020 Punch: 2500mm x 1250mm max sheet size
TruPunch 3000: 4000mm x 2000mm max sheet size

Laser Cutting:

TRUMPF 030: 3000mm x 1500mm max sheet size
BYSTRONIC: 3000mm x 1500mm max sheet size

Materials

Mild Steel
Stainless Steel
Aluminium
Brass
Armoured Steel
Green Steel
Zintec
Galvanised
Copper
Wet paint
Powder coating
Plating
QualiCoat

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Quantity

Cutting Machines - Qty x5
Press Brake Machines - x12
Welding Sets - Qty x23
Fabrication Machinery - Qty x9
Nutsert Machines - Qty x4

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Benefits

Expert Guidance – Our team helps you select the best materials, thicknesses and manufacturing processes for optimal performance and cost-effectiveness.
Early Issue Identification – We collaborate with you in the development phase to detect and resolve potential design challenges before production, reducing costly mistakes.
Tailored Solutions – Every project is customised based on durability, weight, cost and application requirements to ensure the best balance of functionality and practicality.
Cost-Effective Manufacturing – We help optimise designs to minimise material waste and streamline production, keeping costs under control.
Reliable Partnership – CEL Sheetmetal simplifies complex decisions, providing trusted support to turn your ideas into high-quality, manufacturable products.

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Frequently Asked Questions

Do you provide design or engineering assistance for projects?

Yes, we provide both design and engineering assistance for projects. Our team works closely with clients to develop detailed designs, optimise for manufacturability, and ensure all engineering requirements are met to deliver high-quality results.

What are your capabilities for large-scale production?

Our facility is equipped with advanced, state-of-the-art machinery that enables us to scale production efficiently and meet large-volume demands. Additionally, being part of a group of companies, we have access to their facilities and equipment, providing us with the flexibility to expand capacity when needed. This ensures we can handle projects of any size, delivering consistent timely results.

Do you cater for smaller orders?

Yes we do cater for smaller orders however we have a minimum order spend for each service; Laser only - 125 Laser/fold - 150 Laser, fold, fabrication, weld, paint - 400

Do you offer a bespoke service?

Yes, we specialise in bespoke manufacturing with engineering advice on hand, tailoring your solutions to meet your specific requirements, whether for custom sizes, materials, or unique features to suit your product design.

How do you calculate project costs?

We calculate project costs based on several factors, including material type and quantity, the complexity of the design, processing requirements (such as cutting, folding, welding, and finishing), and lead times. Our team provides detailed quotes to ensure transparency and helps you find cost-effective solutions tailored to your project needs.

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Related sectors

Other Services

Modelling CAD/CAM/3D

Leveraging industry specific CAD/CAM software to create accurate, high-quality sheet metal designs tailored to your exact specifications. Our expert team of Engineers collaborates closely with you, providing technical guidance and innovative solutions to optimise your designs for performance, manufacturing efficiency and cost-effectiveness.

CNC Bending & Forming

Designed to meet the most demanding component requirements, offering a perfect balance of efficiency and cost effectiveness, saving both time and money for our clients.

CNC Punching

Precision CNC punching for complex and high-volume projects. Utilising advanced automation and material optimisation, we deliver consistent quality with minimal waste and maximum efficiency.

Laser Cutting

At CEL Sheet Metal, our advanced facility is equipped with five state-of-the-art fibre laser cutters, operating 24/7 to deliver rapid turnaround times for your projects. These high-speed machines, combined with automated loading systems, enable seamless "lights-out" production offering exceptional efficiency and reliability to meet your deadlines.

Metal Assembly

With years of experience in metal assembly and inserting services, we have built a strong reputation for reliability and quality across various industries. Our assembly department is equipped with advanced technologies, including touchscreen programmable PEM inserting machines, spot welding, drilling and tapping, allowing us to handle complex assembly projects. This combination of capabilities ensures high-quality results delivered on time, every time.

Metal Fabrication /Welding

We specialise in MIG, TIG, spot and laser welding, offering tailored solutions for stainless steel, mild steel and aluminium. Our expertise supports industries from construction to aerospace, ensuring exceptional results for any project size.

Product Finishes

Our product finishes, including Galvanising, Zinc BZP and Powder Coating to Level 2 Qualicoat standards, enhance durability and aesthetics while ensuring long-lasting protection. Each finish is expertly applied to meet your specific requirements, reflecting our commitment to quality and sustainability.

Other benefits

Excellent Customer Care

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